Need help scaling your product design or integrating new technologies?
We offer product design-for-manufacture services to support customers with complex components, ensuring streamlined technology integration and efficient scaling for high-volume production. Our expertise helps you navigate these challenges by optimising your design for streamlined manufacturing, improving product competitiveness, and ensuring scalability.
Have a challenge in mind? Start the conversation today >
Integrated design and manufacturing solutions for high-quality production and assembly
Optimised product design for seamless manufacturing
Through our product design-for-manufacture (DFM) services, we optimise complex components for smooth technology integration and high-quality, scalable production. With over 65 years of experience in manufacturing technology, our team excels in designing high-tech, ergonomically sophisticated products and instrumentation. We ensure that every design is tailored to enhance manufacturability, improving efficiency and reducing production costs.
Efficient design for assembly
Our design-for-assembly (DFA) approach optimises product designs for easy, cost-effective assembly. By simplifying assembly processes and reducing component complexity, we ensure faster, more efficient production timelines. This approach lowers assembly costs and enhances overall efficiency, making it ideal for both one-off and high-volume batch production.
Striking the perfect balance between design for manufacture and design for assembly is essential for achieving a seamless and efficient scale-up process. By integrating these approaches, you create a streamlined system that enhances operational efficiency, improves product quality, and ensures scalability—all while maintaining cost-effectiveness.
End to end sourcing and supply chain solutions
We also offer comprehensive sourcing and supply chain management solutions, ensuring that all components are procured efficiently and cost-effectively. Our logistics capabilities facilitate timely delivery, minimising lead times and enhancing your production schedule.
Check out our end to end supply chain >
Quality is at the core of our services
Our ISO 13485 certification underscores our commitment to meeting the stringent regulatory standards of the medical device industry, ensuring a smooth and scalable production process. Complementing this, our ISO 9001:2015-accredited quality systems provide rigorous oversight across the design and manufacturing stages, guaranteeing high standards, improved efficiency, and reliable results tailored to your needs. Learn more about our quality control and management practices here >
Turning your ideas into reality
Have a great product idea but need help bringing it to life? We specialise in turning concepts into successful products by supporting you at every step of the journey.
- Prototyping: Transforming your vision into tangible models for testing and refinement.
- Competitive manufacturing: Delivering cost-effective, high-quality production solutions.
- Certification: Ensuring compliance with industry standards and regulations.
- Global Purchasing: Leveraging aggressive sourcing strategies for materials and components worldwide.
We’ve partnered with countless customers to develop and realise the full potential of their ideas. Let us help you take your concept from the drawing board to the marketplace.
Skills and experience in:
- Optical Element and System Design
- Mechanical
- Electronic
- Instrumentation
- Styling
Software design tools:
- Full 3D assy and part design using Pro Engineer Advanced CAD Package (6 seats ) including free form surfacing, stress analysis and mould flow
- CorelDraw, Adobe Reader, AutoCAD for graphics
Rapid Prototyping Facilities:
- Rapid Fused Deposition Modelling
- Lens Grinding
- Tool Room
- Paint Shop
Using a broad range of processes such as:
- Castings (sand, gravity, investment and pressure die)
- Plastics (forming, injection and compression moulding)
- Pressing / stamping
- Precision
